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SplashGard
Save time and money in splash zone maintenance with SplashGard

Find out how to apply SplashGard here | Applications | Benefits | Specs

Marine structures can be difficult to protect Splash zone corrosion attacks all unprotected steel. Many platform operators rely on splashzone compounds which are hand-applied. Due to wave action and the effect of cathodic protection systems, most splash zone compounds are difficult to apply and will disbond over the course of several years.

Pipe bends, nodes and other irregular surfaces are also difficult to protect and most wraps or coatings have to be frequently replaced. As a result, maintenance cost increase greatly if corrosion is to be avoided.

The Splashgard System
SplashGard is a two step corrosion barrier system composed of an adhesive undercoating (Splashbond) and a outer wrap (Splashwrap) that easily adheres to underwater steel surfaces even in the presence of cathodic protection and wave action. Divers are able to apply the first part of the system, SplashBond, to platform structures by hand.

Next, SplashWrap, a protective outer resin impregnated fiberglass cloth is wrapped around the SplashBond. Then on an ongoing basis, SplashWrap protects the adhesive from impact and abrasion that might otherwise lead to disbondment or failure.

SplashGard Illustration

SplashGard Eliminates Splash Zone Maintenance
This innovative system, which is offered in kits can easily be installed offshore for splash zone applications or for non-linear surfaces such as elbows or T’s.

SplashGard incorporates advanced composite technology to produce a tough, long lasting corrosion protection even in the splashzone.

Offshore operators need to choose SplashGard to eliminate the need for periodically replacing coatings or wraps and that translates into significant savings.

Applications
Any splashzone above and below the water line
Risers Joints Elbows Valves T’s
Tubes Pipes Flanges Cables Steel Pilings

TYPICAL APPLICATION PROCEDURE
Easy to use!
SplashGard Procedure 1
SplashGard Procedure 2
SplashGard Procedure 3
1
2
3
Corrosion Barrier
1. Prepare pipe by abrasive blast cleaning below and above water line to produce a uniform 2.5-4.0 ml profile.Disc grinding can be used as an alternative. Apply SplashBond over prepared surface.
2. Apply SplashWrap over SplashBond and wrap securely around pipe.
3. Grip and smooth resins around tape in direction of wrap, messaging until they harden.
4. Stricture Wrap required in some applications.

Benefits
Easy to Use
Hand applied
Comfortable
Works while structure is under cathodic protection
Works underwater
Cost-effective
Quick, long term protective coating

SPECIFICATIONS
SplashGard As A System
Generic Composition SplashGard consists of two components: SplashBond Adhesive and SplashWrap MCU resin impregnated fiberglass tape.

Adhesion/Cohesion to Steel Substrate

1,000 psi with no adhesive failure (ASTM 4541)
Cathodic Disbondment

0.0 mm disbondment from apex (ASTM G 42 - 14 day duration in 3% synthetic seawater at 150° F, -1.5 VDC)

4.5 mm disbondment from apex (ASTM G 42 - 180 day duration in 3% synthetic seawater at 150° F, -1.5 VDC)

Impact Resistance

> 250ft/lbs (ASTM G 14)

Hot Water Soak Adhesive

900 psi with no adhesive failure (Immersion in 3% synthetic seawater at 200°F for 20 hours followed by immediate increase to 250°F maintained for 4 hours

Abrasion Resistance

2.82 mils/sec (ITI/JIP Study)

System Immersion
Service Temperature
Resistance
200°F
SplashWrap
Generic Composition Moisture cured polyurethane (MCU) resin impregnated fiberglass tape
Shelf Life Two years from date of purchase when stored at 40°- 83°F
Tensile Strength Pipe Wrap 13,000 psi
A+ Wrap 56,400 psi
Solubility None in water
Set Times Pipe Wrap 5-7 minutes*
A+ Wrap 20-40 minutes*
(*temperature dependent)
Toxicity Non-hazardous
Splashbond Adhesive
Generic Composition Epoxy amine: 99% solides by volume: 3-part splash zone compound
Shelf Life 18 months (unopened containers)
Flash Point >200°F (DOT)
Density Weight 11.3 lbs/gal
Water Absorption < 1.0% (ASTM D 570)
Toxicity Non-hazardous, if used properly
Pot Life 40 minutes at 77°F
Surface Preparation SSPC SP 5/NACE 1 (steel) preferred

Testing
Resistance to Cathodic Dis-Bondment
By: Exxon Mobil modified ASTM G-42 testing protocol, -1.50 VDC V’s SCE, 150 deg. F., 14 days 0mm dis-bondment

By: Exxon Mobil modified ASTM G-42 testing protocol, -1.50 VDC V’s SCE, 150 deg. F., 180 days 4.5mm dis-bondment

Pull-Off Adhesion Strength Testing
By: ASTM Adhesion Strength Testing 900 psi (average)
Note: There were no adhesive failures of the “SplashBond” adhesive from the steel nor were there any adhesive failures or delaminations of the “Pipe Wrap” fiberglass tape from the adhesive.

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